Naval Systems
Naval vessels face relentless exposure to saltwater corrosion, cavitation, abrasion, and repeated impact stresses.
Our innovations fortify hull structures, propulsion systems, and critical deck equipment against these elements - slowing degradation, extending service life, and cutting maintenance cycles. We ensure vessels stay mission-ready for blue-water and littoral operations, even under sustained high-tempo deployments.
Visual shown is a conceptual application demonstration
Enhancing Naval Platform Life-Cycle
-
Guards moving machinery from micro-abrasion and high-load bearing wear
Corrosion
& Oxidation
-
Unmatched protection against saltwater immersion and salt-laden air
Impact Absorption
-
Superior shock tolerance reduces microcracking and part fatigue
Cavitaion
Protection
-
Prevents erosion damage to propellers and pump impellers
Wear Resistance
-
Nano-gradient structure resists abrasion from salt spray, suspended sediment, and high-load bearing surfaces. Preserves propeller shafts, reduction gears, and rudder linkages in both littoral and blue-water operations.
Corrosion & Oxidation Resistance
-
Multi-layer barrier protects against prolonged saltwater immersion, galvanic coupling, fuel residues, and exhaust heat. Stops pitting, rust spread, and high-temperature scaling on propellers, housings, and deck machinery.
Impact Absorption
-
Graded structure dissipates shock from wave-slam forces, debris, and torque reversals - reducing microcracking and spalling in drive shafts, mountings, and hull fittings.
Thermal Stability
-
Maintains cohesion in sustained high temperatures, enduring turbine proximity, exhaust exposure, and frictional heating without adhesion loss.
Naval Systems Applications
Propeller Blades & Casings
-
Resists cavitation erosion, saltwater corrosion, and particulate scoring - preserving hydrodynamic efficiency and extending dry-dock intervals.
Rudder Assemblies
-
Shields stocks, pintles, and bearings from galvanic pitting and mechanical wear under continuous high-load steering cycles.
Deck-Machinery Shafts & Pins
-
Prevents galling, rust creep, and abrasion on winch drums, crane pivots, and capstan shafts - ensuring reliable operation in high-salt environments.
Seawater Valves & Pump Bodies
-
Forms a corrosion-proof barrier against waterflow, reducing pitting, leakage, and premature valve failure.
Turbine Blades
-
Protects against oxidation, particulate erosion, and high-temperature scaling-extending service life in engine turbines.
Exhaust Stacks & Radar Domes
-
Prevents oxidation, heat scaling, and salt ingress, ensuring radar transparency and structural longevity in high-heat exhaust zones.
Gun Barrels & VLS
-
Resists thermal cracking, gas erosion, and rifling wear - prolonging liner life and reducing rebuild frequency for naval gun systems and VLS launchers
Propeller Blades & Casings : ~10-20% Fuel savings, 2×Dry-dock interval for recoating
Rudder Assemblies : -50% Rudder repairs
Deck-Machinery Shafts & Pins ：-60% Winch/brake overhauls
Seawater Valves & Pump Bodies ：2× Overhaul intervals
Turbine Blades ：~10-20% Fuel savings, 3× overhaul intervals
Drive Shafts ：-60% Shaft rebuilds
Exhaust Stacks & Radar Domes ：Overhaul interval 5 to 12 yrs. Maintenance -70%. 3× Repaint cycles
VLS Launchers & Gun Barrels ：-50% Launcher rebuilds, -50% Barrel replacements
"Performance data represents estimated ROIs based on publicly available sources and benchmark studies. Actual results will vary on a case-by-case basis."
Application Methods - The Process
Our Tailored Coating Process
-
You Define the Mission: Tell us your component and performance requirements.
-
We Engineer & Sample: We customize material formulations & methods and deliver test samples.
-
You Validate: Run your application-specific tests; if needed, we refine the formulation.
-
We Finalize & Deliver: Lock in coating methods, process your parts, and share the performance data.
We are here to Precisely Tuned to Your Needs.
Thermal Spray
Cold Spray
HVOF/HVAF
