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Aviation

Commercial aircraft endure constant vibration, rapid thermal cycling, and particle erosion that steadly degrade engines, landing gear, and structural components.

 

Our innovations enable critical systems to operate reliably for longer periods between scheduled overhauls, improves fleet availability and delivers a measurable reduction in cost per flight hour.

Visual shown is a conceptual application demonstration

  • Protects compressor blades, disks, and leading edges from sand, dust, and particulate erosion during flight.

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Corrosion

  • Shields landing gear, probes, and actuators from salt, humidity, and fluid-induced degradation.

Oxidation

& FOD Impact

  • Safeguards turbine sections and fuel nozzles from oxidation damage and foreign-object debris strikes

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Thermal Fatigue

  • Prevents cracking and delamination in turbine blades and nozzles exposed to repeated high-temperature cycles.

Aviation Applications

Engines & Propulsion

  • Turbine Blades & Vanes

  • Compressor Blades & Disks

  • Fuel Nozzle Tips

  • Engine Throats & Nozzles (wear layers)

  • Thermal Barrier Coatings for Nozzles

Airframe & Structures

  • Wing & Tail Leading Edges

  • Landing Gear Struts & Actuators

  • Fuselage & Control Surface Hinges

  • Pitot-Static Tubes & Probes

  • APU Vents & Exhaust Outlets

Systems & Subcomponents

  • Hydraulic Pistons & Cylinders

  • Pump & Valve Internals (fuel, hydraulic)

  • Environmental System Ducting & Components

Fuel & Fluid Systems

  • Hydraulic Pistons & Cylinders

  • Fuel Pump & Valve Internals

  • High-Pressure Fuel Lines & Fittings

  • Hydraulic Manifolds & Distribution Blocks

  • Environmental Control System (ECS) Ducting & Valves

Get Involved

Engage with Mjolner today by requesting a sample.

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Turbine Blades & Vanes : Service life +35%, Reduced hot corrosion fatigue +25%

Compressor Blades & Disks : Erosion resistance +35%, Unscheduled removal reduction +20%

Fuel Nozzle Tips : Nozzle life +30%, Reduced coking/flow loss +15%

Wing & Tail Leading Edges : Surface durability +30%, Refurbishment interval extension +20%

Landing Gear Struts & Actuators : Service interval +40%, Hydraulic seal reliability +20%

Pump & Valve Internals (Fuel/Hydraulic) : Service life +35%, Overhaul cost reduction +25%

High-Pressure Fuel Lines & Fittings : Operating life +30%

"Performance data represents estimated ROIs based on publicly available sources and benchmark studies. Actual results will vary on a case-by-case basis."

Application Methods - The Process

Our Tailored Coating Process

  1. You Define the Mission: Tell us your component and performance requirements.

  2. We Engineer & Sample: We customize material formulations & methods and deliver test samples.

  3. You Validate: Run your application-specific tests; if needed, we refine the formulation.

  4. We Finalize & Deliver: Lock in coating methods, process your parts, and share the performance data.

 

We are here to Precisely Tuned to Your Needs.

Thermal Spray

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Cold Spray

HVOF/HVAF

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Laser Cladding

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