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Mining & Manufacturing

Mining and industrial equipment - from crushers and slurry pumps to extrusion screws and injection molds - face relentless impact, abrasion, and thermal cycling which strip traditional coatings.

 

Our technolgies deliver shock absorption with hardened, erosion-resistant surfaces, making wear parts and molds last 2-3x longer, reducing downtime and cutting replacement costs.

Visual shown is a conceptual application demonstration

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  • Shields against grinding from ore, slurry, and grit from damaging crushers, pumps, and tooling.

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Corrosion

  • Blocks moisture, acids, and chemicals from driving premature failure in processing and manufacturing systems.

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Impact 

  • Absorbs shock from repeated strikes and crushing loads without fracturing.

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Thermal Fatigue

  • Survives heat cycling in smelters, extrusion dies, and molds that cause cracks in traditional coatings.

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Mining & Manufacturing Applications

Mining Applications

  • Crusher Rotors & Jaw Plates

  • Mill Liners & Grinding Media

  • Conveyor Wear Liners & Rollers

  • Excavator Buckets & Teeth

  • Haul Truck Bed Liners

  • Slurry Pump Impellers & Casings

  • Cyclone Separators & Hydrocyclones

  • Drill Bits

  • Cutting Heads & Picks

Manufacturing Applications

  • Extrusion & Injection-Molding Screws

  • Mold Cores & Cavities

  • Die Casting Tooling & Forging Dies

  • Stamping & Forming Dies

  • Cutting, Milling, and Turning Tools

  • Hot-Rolling Mill Rolls

  • Heat Exchanger Plates

  • Industrial Bearings & Races

  • Industrial Drill-Heads

  • Textile & Paper Machinery Components

  • Glass & Ceramic Forming Molds

Get Involved

Engage with Mjolner today by requesting a sample.

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Crusher Rotors & Jaw Plates : Component life +50%, Reduced replacement frequency +35%

Mill Liners & Grinding Media : Wear resistance +40%, Service interval extension +30%

Slurry Pump Impellers & Casings : Erosion resistance +45%, Service life +35%

Haul Truck Bed Liners : Liner life +50%, Reduced downtime +30%

Extrusion & Injection-Molding Screws : Service life +40%, Wear resistance +30%

Mold Cores & Cavities : Cycle count extension +35%, Reduced polishing/repair +25%

Die Casting Tooling & Forging Dies : Tool life +45%, Surface fatigue resistance +30%

Cutting, Milling, and Turning Tools : Tool life +50%, Reduced resharpening frequency +35%

 

"Performance data represents estimated ROIs based on publicly available sources and benchmark studies. Actual results will vary on a case-by-case basis."

Application Methods - The Process

Our Tailored Coating Process

  1. You Define the Mission: Tell us your component and performance requirements.

  2. We Engineer & Sample: We customize material formulations & methods and deliver test samples.

  3. You Validate: Run your application-specific tests; if needed, we refine the formulation.

  4. We Finalize & Deliver: Lock in coating methods, process your parts, and share the performance data.

 

We are here to Precisely Tuned to Your Needs.

Thermal Spray

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Cold Spray

HVOF/HVAF

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Laser Cladding

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